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Sausage egg cheddar sandwich on a toasted muffin, cheese melting, foil peeled back on a rustic wood board in morning light

Make-Ahead Sausage Egg Cheese Breakfast Sandwiches

Baked egg rectangles, pan-fried sausage patties, and cheddar stacked on toasted English muffins, wrapped and frozen for grab-and-go mornings.
Prep Time 15 minutes
Cook Time 25 minutes
Total Time 55 minutes
Servings: 6 sandwiches
Course: Breakfast
Cuisine: American, American comfort, Tex-Mex, Italian-American
Calories: 517

Ingredients
  

  • 6 English muffins split
  • 680 g bulk breakfast sausage / 1.5 lb; formed into 6 patties
  • 12 large eggs
  • 3 tbsp milk
  • 1/2 tsp salt
  • 1/4 tsp black pepper
  • 6 slices sharp cheddar cheese slices (about 30 g each)
  • 1 tbsp butter for greasing the baking dish

Method
 

Bake the Eggs and Cook the Sausage
  1. Heat oven to 350F/175C. Grease a 9x13-inch (23x33cm) baking dish with the butter.
  2. Whisk the 12 eggs with 3 tbsp milk, 1/2 tsp salt, and 1/4 tsp black pepper in a mixing bowl until smooth. Pour into the prepared dish.
  3. Bake for 20 to 22 minutes, until the center is fully set and no longer jiggles when you shake the pan. Cool in the dish for 5 minutes, then cut into 6 rectangles about the size of the English muffins.
  4. While the eggs bake, divide the 680 g (1.5 lb) bulk breakfast sausage into 6 patties, about 113 g (4 oz) each, pressed 1/2 inch thick and slightly wider than the muffins since they shrink as they cook.
  5. Heat the 12-inch cast iron skillet over medium heat. Cook the patties in two batches of 3 so they aren't crowded, 4 to 5 minutes per side, until an instant-read thermometer reads 160F/71C and there's no pink in the center.
Assemble and Freeze
  1. Split and toast the English muffins until golden at the edges.
  2. Lay a slice of cheddar on the bottom half of each warm muffin so it starts to melt, then add a sausage patty and an egg rectangle. Close with the muffin top.
  3. Cool the assembled sandwiches completely on a wire rack, about 15 minutes, before wrapping. Wrapping them warm traps steam and makes the muffin soggy once frozen.
  4. Wrap each sandwich tightly in foil or parchment, then place in a freezer bag or airtight container. Freeze for up to 3 months.
  5. To reheat from frozen, unwrap and microwave on 50% power for 90 seconds, then full power for 30 to 45 seconds, until hot in the center.

Notes

  • Cook sausage to 160F/71C internal, no pink in the center.
  • Cool sandwiches fully before wrapping or they turn soggy in the freezer.
  • Cut the egg bake while still warm for cleaner rectangles.
  • Toast muffins before assembling so they hold up to reheating.